Process selection for badge customization

Stamping process: This is a very traditional manufacturing method that uses a stamping machine to punch patterns and text onto metal plates. The badges produced by this process have clear lines and excellent texture, which can achieve large-scale and rapid production, and are commonly used in the production of metal badges.

Hydraulic process: This process involves pressing patterns and text from a metal plate using an hydraulic press. The surface of the badge it produces is very smooth, with smooth lines, making it a high-quality badge making process.

Aluminum casting process: Badges are made by casting, with a soft texture that is suitable for making badges of various shapes and sizes.

Tinplate process: This process involves carving patterns and text onto a tinplate using a carving machine, followed by surface treatment. It has bright colors and good decorative effects, suitable for the production of various badges.

Baking process: The color of the baking paint badge is bright, the lines are clear and bright, and it has a strong texture. Common materials include copper, zinc alloy, or iron, among which iron painted badges are of good quality and affordable. A layer of transparent protective resin can be added to the surface of the painted badge to increase brightness, but it may lose its unevenness.

Imitation enamel craftsmanship: The surface of the imitation enamel badge is relatively flat, and the lines can be gold-plated, silver, or other metallic colors, with imitation enamel colored paste pigments filled between the metal lines. This craftsmanship is exquisite, with a smooth and delicate surface, giving people a high-end and luxurious feeling, and is the first choice for badge making technology.

In addition to the above processes, there are also processes such as biting and printing, which are suitable for making badges with small and complex graphics or gradient colors. However, it should be noted that if the quantity is small, the plate making cost may be relatively high.

When choosing a badge customization process, factors such as badge materials, accessories, electroplated surface effects, and design drawings also need to be considered. Different materials such as pure gold, pure silver, purple copper, brass, zinc alloy, aluminum, stainless steel, and iron have their unique textures and applicable scenarios. Meanwhile, the accessories and electroplated surface effects of the badge can also be selected according to the needs to achieve the best customized effect.

The selection of badge customization process should be comprehensively considered based on specific needs and budget, in order to choose the most suitable process and materials to produce satisfactory badge products.